Vacuum Forming & GRP Moulding Company UK

Aerospace Vacuum Forming

What is Aerospace Vacuum Forming?

Aerospace vacuum forming is used to make lightweight, strong plastic parts for aircraft. It involves heating a plastic sheet, shaping it over a mould with a vacuum, and letting it cool. The part is then trimmed to fit the needed design.

This method is commonly used in aerospace to make interior panels, control covers, flight deck parts, and protective enclosures. It allows for precise, complex shapes, is cost-effective for small and large production runs, and works with lightweight, fire-resistant materials.

Aerospace vacuum forming ensures that the resulting parts meet the strict quality standards and regulatory requirements of the industry, offering both functional and aesthetic solutions that contribute to the overall performance and safety of aircraft.

Please enable JavaScript in your browser to complete this form.

Our Capabilities

Our aerospace vacuum forming capabilities provide high-quality, precision-engineered solutions for the aerospace industry. Our specialties highlight in manufacturing complex, lightweight components using materials that meet the stringent safety and performance standards of the sector.

We work with a wide range of vacuum-formable materials, including high-performance plastics like fire-retardant Polycarbonate, ABS, and specialized composites, with thicknesses ranging from 0.25mm to 10mm. Our expertise ensures we can manage both low-volume prototypes and high-volume production to meet the needs of aerospace applications.

Our company based tooling capabilities include CNC machining and precision pattern-making, creating us to design custom tooling for any project. Using 5-axis CNC equipment and advanced software, we deliver highly accurate trimming and finishing for complex shapes and tight tolerances.

Vacuum Formed Component Material Types

Depending on the application of the end product APH3G can offer Vacuum formed components from the range of plastic materials listed below :

  • High Impact Polystyrene (HIPS)
  • Acrylonitrile Butadiene Styrene (ABS) – Embossed/Pinseal
  • Acrylonitrile Butadiene Styrene (ABS) – Smooth
  • Acrylonitrile Butadiene Styrene (ABS) – Flame Retardant
  • Polypropylene Copolymer (PP)
  • High Density Polyethylene (HDPE)
  • Conductive Polystyrene (CPS)
  • Conductive High Density Polyethylene (CHD)
  • Acrylic Capped ABS (ACC) – Pinseal
  • Rigid PVC – Film
  • Polycarbonate
  • PETG
  • Kydex